Crane lifting a large industrial vessel into position
Portfolio / Industrial / Food Manufacturing

Nestlé
Coffee Factory.

Upgrades and additions to the Nestlé coffee factory: a new evaporator building, extension of the tin can manufacturing room, switch control rooms, cooling tower tanks and large stormwater retention works, delivered by Unicon under GCC 2004.

Full Contract (principal contractor) GCC 2004 Industrial

Project Overview

What Was Built.

Upgrading an existing food factory is a different discipline from building on an empty site. New structures have to tie into old ones, services have to be rerouted, and every demolition has to be planned around what stays.

Unicon was appointed on a full contract under GCC 2004 for upgrades and additions to the Nestlé coffee factory. The 24-month programme, from March 2008, combined demolition, new buildings, process-supporting structures and a substantial civil package for stormwater and retention.

Crane lifting a large industrial vessel into position
Representative image of this type of work, not a photograph of this project.

At A Glance

Appointment

Full Contract (principal contractor)

Contract form

GCC 2004

Programme

Mar 2008 to Mar 2010 (24 months)

Value band

R20–50M

Employer

Nestlé

Sector

Industrial

Status

Complete

Unicon’s Appointment

Full Contract
GCC 2004.

Unicon holds a single construction agreement with the employer. We price the work, carry the programme and quality risk, procure and manage the subcontractors and hand over a completed asset. This is the appointment employers choose when they want one party accountable for delivery.

GCC 2004 is the General Conditions of Contract for Construction Works, the standard contract for civil engineering and water infrastructure.

Where an employer wants design and construction in one appointment, Unicon also offers turnkey and EPC delivery

Scope Of Works

What Unicon Delivered.

Buildings and structures

  • Demolition of existing structures and construction of a new parking lot
  • New switch control rooms
  • Extension of the tin can manufacturing room
  • New evaporator building
  • Other upgrades, extensions and restorations

Tanks and external works

  • New waste storage tanks
  • Cooling tower tanks
  • New terraces and external works

Pipework and stormwater

  • All associated pipework
  • 900 NB stormwater pipes
  • Large stormwater retention tanks

Contract and programme

  • GCC 2004 full contract, 24 months from March 2008
  • R20-50M value band

Brands & Stakeholders

Who Was Involved.

Employer

Nestlé

Global food and beverage company; Unicon has delivered work for Nestlé SA more than once, including milk depot alterations in 2003.

Related Capability

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Questions

About This Project.

Does Unicon carry out upgrades to existing industrial facilities?

Yes. The Nestlé coffee factory scope included demolition, extension of existing buildings, restorations and new process buildings, all of which have to tie into what is already there.

What was built at the Nestlé coffee factory?

An evaporator building, switch control rooms, an extension to the tin can manufacturing room, cooling tower tanks, waste storage tanks, terraces, a new parking lot, large stormwater retention tanks and the associated pipework.

What contract form was used?

GCC 2004, General Conditions of Contract for Construction Works, as a full contract.

Has Unicon worked for Nestlé before?

Yes. Unicon also carried out alterations and extensions to the Nestlé milk depot in 2003 and 2004.

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